For a machining service, upgrading to a 5 axis machining center or adding one to their current equipment line is a considerable expense. However, for both the machining service and the Original Equipment Manufacturer (OEM), this equipment has several benefits and advantages.
Greater Precision
With a 5 axis machining center in place, more complex shapes can be created on a single machine. This means less position of the workpiece in equipment and less risk of any type of human error in this transfer and positioning.
The 5 axis system allows for the cutting tool to operate on three linear axes, which is similar to the traditional 3 axis CNC machine. There are also two additional axes that can be in the form of rotary tables or rotary axes that allow greater flexibility and positioning of the cutting tools.
With the ability to work closer to the workpiece with the cutting tool, there is less risk of any chatter or vibration. Pairing this with the ability to run the equipment at higher cutting speeds also decreases any chatter or vibration during production.
More Services on Equipment
With the ability to complete multiple angle hole drilling as well as cutting and shaping on the interior and exterior of the workpiece, the time spent on the production of any one piece is much less.
Lower time per part produced means higher volume production and lower costs to the OEM. At the same time, the machining service can allow these centers to run with extremely limited human oversight, helping to extend production capabilities while lowering the cost of labor.
Adding robotic tending to the operation further increases the automation and efficiency of the 5 axis machining centers. The robotic arms position each workpiece precisely in the same location, allowing for increased adherence to even the tightest tolerance requirements.