In the creation of optical devices, one of the qualities that cannot be left out is that of clarity. It is the essence of the devices that are employed in so many areas. One of the most popular plastics used to create the better optical tools is acrylic. Polished acrylic is a favorite of many engineers of optical equipment. One of the best ways to obtain the clarity demanded is not through vapor polishing. Acrylic has been known to respond very favorably to another form of polishing. This is flame polishing. Acrylic is commonly prepared by this method.
What Is Flame Polishing?
Flame polishing is a method through which plastics such as acrylic can be transformed with the highest qualities of clarity and light transmittance. The method requires the application of a hot flame onto the surface. At its basics, the process follows this approach:
* Take a perfectly machined acrylic part
* Prepare the source of flame, ensuring the flame height and temperature is appropriate to the task
* Apply the heat source at a distance that is correct
* Make sure it is applied evenly and quickly across the designated surface
One of the most important requirements of producing the perfect flame polishing acrylic, however, is not the method so much as having a skilled operator to perform it. This is critical to the success of the treatment.
The Basic Advantages of Flame Polishing Acrylic
Like so many other plastic or even metal finishing process for that matter, flame polishing acrylic is not for every type of plastic or application. It is reserved for certain specified industries, fields and products/components. Nevertheless, it is not without its advantages. Among them are the following:
* Fast Results: The amount of time and energy exerted to produce the desired clarity is short, making the process of flame polishing acrylic ideal for those who want quick results
* Compatible: The flame polishing acrylic method is capable of reaching into and polishing many spots – corners, hidden and hard to reach niches, that other methods are not able to get to and polish
* Cost-Effective: Provides a more economical means – when compared with metal of achieving the desired results of optical clarity
* Universal Application: The process can apply a clear, optical finish to virtually all types of acrylics
Flame Polishing Acrylic
In producing the best optical products and components, flame polishing is considered one of the better polishing methods. Like so many other types of treatments, the results rely on not only the equipment both the tools and the operators. When an expert is involved in the process, flame polishing can produce excellent results. In fact, it may be argued that flame polishing acrylic treatments produce more desirable, aesthetically pleasing and completely functional optical components than many other acrylic techniques used today.